Customized Milling
Top 5 Benefits of a Customized Milling Profile Service
At Brazilian Lumber, we offer a wide range of materials to build all kinds of projects, primarily for the outdoors but also for indoors. We are direct importers of tropical hardwoods and have amazing composites alternatives and all the hardware you need for construction. But one of our main advantages is our customized milling service. This allows us to provide all kinds of profiles with common or specific characteristics, a service with incredible benefits.
Customized milling, which consists of shaping and forming lumber to exact specifications, is not merely a process but a commitment to precision, quality, and versatility. We offer a variety of standard milling profiles, including:
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Tongue and Groove Customized Milling
Tongue and groove milling is a popular technique used in decking and flooring applications. It involves creating a groove (slot) along one edge of the decking board and a corresponding tongue (protrusion) along the other edge. The tongue of one board fits snugly into the groove of the adjacent board, creating a tight, interlocking joint. Tongue and groove milling ensures a secure connection between the boards, minimizes movement and helps maintain a level surface. Check this video to get familiar with the process.
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V-Joint Customized Milling
V-joint milling is a technique used to create a V-shaped groove along the length of the decking boards. The V-joint creates a distinct shadow line between each board, adding visual interest and depth to the decking surface. This milling technique is often used in traditional or rustic decking designs. Learn more about it in this video.
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Nickel Joint Customized Milling
A nickel joint is a milling technique where a small, square-shaped groove is cut along the edges of the decking boards, with the groove being the size of a nickel. When two boards are installed side by side, the grooves interlock, creating a tight joint and hiding the fasteners. The result is a clean, seamless appearance without visible gaps between the boards. Click here to see the nickel joint milling process.
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Rainscreen Customized Milling
It is a method used to create a channel or groove on the backside of the decking boards. These channels allow for proper airflow and drainage between the decking surface and the underlying structure. Rain screen milling helps prevent moisture buildup, reduces the risk of rot or decay, and enhances the longevity of the decking material.
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Shiplap Customized Milling
Shiplap milling involves creating a distinctive profile where the edges of the decking boards overlap with a rabbet joint. The rabbet joint creates a groove on one side and a corresponding ridge on the other side, allowing the boards to fit snugly together. Shiplap milling provides a tight, weather-resistant joint, adding a rustic or coastal charm to the decking.
Each of these milling techniques offers unique characteristics and visual effects, allowing you to achieve different styles and aesthetics for your decking project. It’s important to consider the specific requirements and design preferences when selecting the appropriate milling technique for your decking materials.
One of the most significant advantages of using Brazilian Lumber’s Custom Milled Profiles Service is its substantial savings. The customer saves on cost and time since the service is obtained at the same location where the material is purchased.
First, the customer saves on potential transportation and handling costs and avoids searching for and coordinating with an outside milling service provider. By taking advantage of this in-house service, you reduce overhead and streamline your project budget.
Second, besides monetary savings, in-house milling service also ensures a remarkable time saver advantage. As everything, from the sourcing of hardwoods to their meticulous transformation into the desired dimensions, is done under one roof at Brazilian Lumber, you eliminate the need to coordinate between different entities.
We are equipped with the latest molding and die-cutting machines, as well as the necessary blades and technology to create standard and specific profiles. This in-house service also respects the chain of custody of the material, as it never leaves the company. The material is cut to size on-site, further highlighting the efficiency and reliability of our customized milling service. The advantages of such an extraordinary service are explained in more detail below.
Best 5 Benefits Of A Customized Milling Profile Service
1. The Customized Milling Profile Service Is A Cost & Time Saver
Brazilian Lumber streamlines the woodworking process by allowing customers to purchase their chosen materials and have them meticulously cut to their desired dimensions within the same facility. This reduces logistical hurdles and potential cost implications and fast-tracks project timelines, making it a comprehensive, one-stop solution for all woodworking needs.
2. Unparalleled Precision With A Customized Milling Service
The number one advantage of customized milling is pinpoint accuracy. From the smallest details to the larger proportions, Brazilian Lumber’s customized milling profile service ensures your specifications are met to the tee.
3. Limitless
With a Customized Milling Profile Service, you are only limited by your imagination. Whether it’s a specific design you want to replicate or a unique concept you’ve thought up, this personalized service can make it happen.
4. Superior Quality
Our custom milling service uses our best products, tropical hardwoods. This ensures that your finished product is aesthetically pleasing and long-lasting due to its high quality.
5. Consistency
Customized milling ensures each piece matches the others when working on a project requiring multiple identical parts. This consistency can be critical for larger projects or commercial buildings.
By now, it’s evident that the Customized Milling Profile Service from Brazilian Lumber is more than just a convenience; it’s an essential tool for any serious woodworking project. It takes your ideas and brings them to life with precision and quality, all while providing cost savings, consistency, and expert guidance.
Click here to learn more about the most common milling profiles you may need for your next project.
Conclusion
In conclusion, Brazilian Lumber’s on-site mill offers our customers many advantages. We are able to maintain the highest quality of control and accuracy while providing customers with custom profile design options. Our mill offers excellent value when it comes to both cost and time savings. With this state-of-the-art facility, we can create the most commonly used molding and custom profiles. In addition, our onsite mill speeds up the process by eliminating unnecessary steps like shipping materials back and forth from other sites. As a result, customers who need custom profiles can receive them faster than other comparable competitors. Here at Brazilian Lumber, we are proud to provide our customers with top-notch products and services that meet their needs.
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